Large non-standard gear shaft
Large non-standard gear shafts are transmission components designed and manufactured for special applications. Their size, shape, material and tooth shape can be customized according to customer needs. This type of gear shaft has the advantages of high precision, high load capacity and strong adaptability, and is widely used in machinery manufacturing, automated production, medical equipment, energy equipment and other fields.
Produce description
The processing technology of large non-standard gear shafts includes precision forging, heat treatment, gear hobbing or gear cutting and other steps. Among them, gear hobbing is a common method, which uses a gear hobbing machine for high-precision processing to ensure the tightness and noise control of the gear. In addition, gear cutting is also widely used and is suitable for low-cost and wide-range application requirements. The entire processing process requires fine adjustment and control of various parameters to ensure product quality.
Advantages and characteristics
1. High precision: Due to customized production, its precision is much higher than that of standard gear shafts, meeting the needs of high-end mechanical equipment.
2. Strong adaptability: It can be customized according to specific needs to adapt to various complex working environments and transmission requirements.
3. High efficiency: Compact structural design improves transmission efficiency and reduces energy loss.
4. Low noise: By optimizing the tooth shape and arrangement, the transmission noise is effectively reduced.
5. Long life: Use high-quality materials and advanced technology to improve the bearing capacity and service life of the gear shaft.
| Material | 42 CrMo, 40CrNiMo，40Cr、40CrNi 20GrMnTi carburizing and quenching, etc. The surface roughness can reach 0.8.The hardness of the shaft can reach HRC60, and non-standard customized services can also be provided. |
| Heat treatment | Normalizing,Annealing,Quenching&Tempering,SurfaceQuenching,Case hardening |
| Surface treatment | quenching and tempering+quenching |
| Product specification | capable of producing various forgings with diameter of 100mm-6000mm |
| Product material | carbon steel, alloy steel, stainless steel, etc |
| Process | forging, CNC processing |
| Shaft category | smooth shaft, spline shaft, spur gear shaft, helical gear shaft, etc. The shaft can be processed according to the drawing |
| Processing method | turning, milling, planing, grinding, drilling, etc |
| Technical parameters | according to relevant standards or drawings and requirements provided by customers |
| Product features | made according to customer drawings, transparent price, qualified size, long service life |
| Application | Engineering machinery, petroleum machinery, marine machinery, agricultural machinery, wind power equipment, chemical equipment,pressure vessels, nuclear power, new energy, metallurgy and other industries. |
| Product advantage | 1.Heavy load capacity,long lifespan. 2.High precision,large diameter and module . 3.stable transmission, low impact, vibration and noise |
| Packing details | 1. Filling with anti-rust oil 2. Corved with Plastic paper 3. Corved with kraft paper 4. Corved with Blue tie 5. Put in wooden box |
Product display
About us
FAQ
1.Q: Are you trading company or manufacturer ?
A: We are professional manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not instock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.
