Helical gear shaft
As an important mechanical transmission component, large helical gear shafts play an important role in mechanical equipment with their excellent meshing performance, high overlap and compact structural design. Our company can provide customized services according to customer needs.
Produce description
Large helical gear shafts have a sturdy structure and excellent performance. Its design fully considers the needs of mechanical transmission, and ensures the strength and wear resistance of the gear shaft through precise size control and material selection. In addition, the tooth shape of the helical gear shaft is at a certain angle to the gear shaft. This design enables the gear to run more smoothly during the transmission process and reduce vibration and noise.
Advantages and characteristics:
1. Excellent meshing performance: The meshing process of the helical gear is a smooth transition, and the force changes from small to large and then decreases, which enables the large helical gear shaft to maintain stable transmission performance under high-speed and heavy-load working conditions.
2. Overlap: The overlap of the helical gear shaft is large, which means that it has a stronger load-bearing capacity and can cope with larger loads. At the same time, the increase in overlap also extends the service life of the gear and improves the economy of the equipment.
3. Compact structure: Despite its large size, the helical gear shaft has a very compact structural design, which enables it to exert greater transmission efficiency in a limited space.
Processing technology:
The processing technology of large helical gear shafts is complex and delicate, including forging, heat treatment, rough machining, finishing and other links. During the forging process, the material is precisely controlled by temperature and pressure to achieve the ideal shape and performance. Heat treatment is used to eliminate the internal stress generated during the forging process and improve the strength and toughness of the gear shaft. Rough machining and finishing further ensure the dimensional accuracy and surface quality of the gear shaft.
In addition, with the development of modern CNC technology, more and more advanced processing equipment and technologies are applied to the production of large helical gear shafts, such as CNC milling machines, CNC grinders, etc. These equipment and technologies can greatly improve processing accuracy and efficiency and ensure product quality.
Material | 42 CrMo, 40CrNiMo,40Cr、40CrNi 20GrMnTi carburizing and quenching, etc. The surface roughness can reach 0.8.The hardness of the shaft can reach HRC60, and non-standard customized services can also be provided. |
Heat treatment | Normalizing,Annealing,Quenching&Tempering,SurfaceQuenching,Case hardening |
Surface treatment | quenching and tempering+quenching |
Product specification | capable of producing various forgings with diameter of 100mm-6000mm |
Product material | carbon steel, alloy steel, stainless steel, etc |
Process | forging, CNC processing |
Shaft category | smooth shaft, spline shaft, spur gear shaft, helical gear shaft, etc. The shaft can be processed according to the drawing |
Processing method | turning, milling, planing, grinding, drilling, etc |
Technical parameters | according to relevant standards or drawings and requirements provided by customers |
Product features | made according to customer drawings, transparent price, qualified size, long service life |
Application | IEngineering machinery, petroleum machinery, marine machinery, agricultural machinery, wind power equipment, chemical equipment,pressure vessels, nuclear power, new energy, metallurgy and other industries. |
Product advantage | 1.Heavy load capacity,long lifespan. 2.High precision,large diameter and module . 3.stable transmission, low impact, vibration and noise |
Packing details | 1. Filling with anti-rust oil 2. Corved with Plastic paper 3. Corved with kraft paper 4. Corved with Blue tie 5. Put in wooden box |
Advantages
1.Quality Assurance
High grand raw material selection and strict material inspection.The equipment can meet all the processing procedures and fully achieve production according to the drawing.
2.Reasonable Price
The price is the most favorable under the same quality.The quality is the best under the same price.
3.Delivery Time Guarantee
Effcient production arrangment and inspection to guarantee the timely shippment.
4.Team Service
Engneers with more than ten years of experience in the industry. technical support can be provided before, during and after sales. Delivery and goods tracking support can be provided 24*7 online service support can be provided to solve doubts.
About us
Our Customers
FAQ
1.Q: Are you trading company or manufacturer ?
A: We are professional manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not instock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.